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MPPT VS PWM Solar Charge Controller: How to Choose?

by David Lee
MPPT VS PWM Solar Charge Controller

When considering the use of solar panels for battery charging, you may have encountered the terms MPPT and PWM. MPPT stands for maximum power point tracker, while PWM refers to pulse width modulation.

This article aims to discuss the distinctions MPPT VS PWM charge controller, as well as provide insights on which one is a better choice. 

Visit LiTime MPPT & Bluetooth connection manual to learn the steps to connect.

Part 1: What is MPPT Solar Charge Controller

MPPT stands for Maximum Power Point Tracking. This advanced technology enhances solar charge controllers. An MPPT charge controller optimizes solar panel output. It continuously tracks and adjusts to the panel's maximum power point on the voltage-current curve.


Pros of MPPT Charge Controller

1. Higher Efficiency:

MPPT controllers outperform PWM (Pulse Width Modulation) controllers. They convert more solar energy into usable electricity. This boosts energy output and enhances system performance. Faster charging times and better charging capabilities make MPPT popular for larger solar setups.

2. Flexibility:

MPPT controllers handle higher voltage panels. They convert high input voltages to the required charging voltage efficiently. This feature suits systems with multiple panels in series or high-voltage applications. It allows for diverse design options and boosts scalability.

3. Better Performance in Cold or Shaded Areas:

MPPT controllers shine in colder climates or shaded settings. They adjust to varying voltage and light conditions, optimizing energy harvest. In these scenarios, they outperform PWM controllers.

Cons of MPPT Charge Controller

The price of MPPT is more expensive.

MPPT charge controllers tend to have larger physical dimensions, which can pose challenges during installation if there are space limitations in the work area.

Part 2: Whaat is a PWM Solar Charge Controller

PWM stands for Pulse Width Modulation. This technology is simpler and more affordable for solar charge controllers. A PWM controller regulates charging by rapidly switching the current on and off. It keeps the voltage steady. When the battery hits the desired voltage, the PWM controller adjusts the width of the charging pulses. This reduces the power sent to the battery.

Pros of PWM Charge Controller

1. Cost-effective:

PWM controllers are budget-friendly. They cost less than MPPT controllers, making them ideal for smaller solar systems with fewer panels. Their simple design and operation make them user-friendly.

2. Durable:

PWM controllers boast reliability and durability. With fewer components and simpler circuits, they have fewer failure points. This makes them a robust choice for solar charging.

3. Reliable in Hot Climates:

PWM controllers perform well in warm, sunny areas. The lower panel voltage due to heat aligns closely with battery voltage. This minimizes efficiency loss. In hot climates, the performance gap between PWM and MPPT narrows, making PWM a smart choice for small systems.

pwm solar charge controller

Cons of PWM Charge Controller

Lower Efficiency:

PWM controllers convert solar power to usable electricity less effectively than MPPT controllers. They may not capture maximum energy, especially when sunlight fluctuates.

Voltage Limitations:

PWM controllers struggle with higher voltage panels or systems with multiple panels in series. They work best with lower voltage panels, limiting their scalability and design options.

Part 3: Choosing Between MPPT and PWM Solar Charge Controllers

When selecting a solar charge controller, decide between MPPT (Maximum Power Point Tracking) and PWM (Pulse Width Modulation). Each technology offers distinct benefits and drawbacks. Understanding these differences helps you make an informed choice for your solar system.

Key Considerations

1. System Size:

MPPT controllers suit larger solar systems with multiple or high-voltage panels. They boost energy efficiency in big setups. PWM controllers work well for smaller systems, like RVs or off-grid cabins. They are budget-friendly when upfront costs matter more than high efficiency.

2. Efficiency:

MPPT controllers deliver higher efficiency. This results in increased energy output and faster charging. PWM controllers, while less efficient, still provide dependable charging.

3. Cost:

MPPT controllers usually cost more due to their advanced technology and efficiency. PWM controllers offer a more affordable choice.

4. Scalability:

MPPT controllers allow for more design options and scalability. They are great for expanding solar systems. PWM controllers face challenges with higher voltage panels or systems that connect multiple panels in series.

5. Voltage Limits:

MPPT controllers handle higher voltage inputs, making them ideal for larger arrays. PWM controllers need matching voltages between the panel and battery, limiting their use in complex setups.

6. Environmental Performance:

MPPT controllers excel in cold or shaded areas. They adjust to optimize power output under changing conditions. PWM controllers thrive in warm, sunny environments, where the voltage difference is less significant, minimizing efficiency loss.

litime 60A mppt solar charge controller

Technology Comparison

PWM Charge Control

MPPT Charge Control

PV array & battery voltages must match

PV array voltage can be much higher than battery voltage

Operates at the voltage of the battery, making it well-suited for warm temperatures and situations where the battery is nearing full capacity

The apparatus functions above the battery voltage, making it capable of providing a "boost," particularly in cold temperatures and when the battery is running low.

Generally suggested for utilization in smaller systems where the advantages of a "boost" are negligible.

170W or higher to take advantage of “boost” benefits more

The utilization of off-grid PV modules is a must, with Vmp values around 17 to 18 Volts for every nominal battery voltage of 12V.

Permits the use of less expensive/grid-tie PV modules, potentially lowering the overall cost of the PV system

PV array sized in Amps (based on current produced when PV array is operating at battery voltage)

PV array sized in Watts (based on the Controller Max. Charging Current x Battery Voltage)

Simpler series switching charge control circuit

Additional Energy Harvest by operating at PV peak power point rather than battery voltage

 

Part 4: FAQs about MPPT VS PWM

1.What is the main difference between MPPT and PWM charge controllers?

The main difference is in how they regulate the charging process. MPPT controllers track the maximum power point of the solar array to extract the most power, while PWM controllers simply regulate the voltage to the battery.

2.Which one is more efficient, MPPT or PWM?

MPPT controllers are generally more efficient than PWM controllers. They can extract more power from the solar array, especially in colder temperatures or when the array experiences shading.

3.Can an MPPT be too big?

There is a practical limit though, if the solar array is too large then the power is just wasted, since the charge controller is always limiting the output. A typical recommendation is to limit the solar array to 110%-125% of the maximum controller rating.

4.What size charge controller do I need for a 300W solar panel?

A 30A controller is adequate for a 300 watt solar panel set up. Read on Choosing the Right Size of Solar Charge Controller for more information.

5.Will an MPPT over charge a battery?

When the battery voltage reaches a point where the battery charger decides that the battery is full, the charger will cut out, and stop drawing power from the MPPT controller. In other words, the battery charger will present a high impedance to the MPPT controller.

6.What does an MPPT controller do when the battery is full?

 When the battery voltage reaches a point where the battery charger decides that the battery is full, the charger will cut out, and stop drawing power from the MPPT controller. In other words, the battery charger will present a high impedance to the MPPT controller.

7.Can I connect an MPPT directly to inverter?

No! MPPT solar charge controllers help to flow the current efficiently into your depleted battery. If we connect an MPPT solar charge controller directly to the inverter, your soalr system can get damaged, but if not damaged, there will be zero input in the inverter. So connecting MPPTs directly to the inverter is a bad idea!

8.How many amps do I need for MPPT?

You take the total watts of the solar array divided by the voltage of the battery bank. That will give you the output current of the soalr charge controller. For example, a 1000W solar array ÷ 24V battery bank = 41.6A. The rating of the charge controller should be at least 40A.

Final Thoughts

In summary, it is important to carefully consider the needs and conditions of your solar system, as well as your budget, when choosing a solar charge controller. This comparison between MPPT and PWM charge controllers can help you make an informed decision. Ensure that you evaluate the factors mentioned above before making a purchase. LiTime offers tech-driven best value solar charge controllers suitable for both 12V and 24V systems, with a 30A option, as well as controllers for 24V, 36V, and 48V systems with a 60A capacity. Enjoy your solar system with LiTime.

David Lee David Lee is a renewable energy consultant and off-grid living enthusiast with extensive experience in designing and implementing independent energy systems. He graduated with a degree in Renewable Energy Engineering from the University of Sydney and has worked on projects worldwide, from remote cabins to sustainable communities. Additionally, he has in-depth knowledge of battery applications in golf carts, helping to enhance their performance and sustainability. Beyond his professional work, David enjoys spending time in nature, exploring sustainable living practices, and sharing his experiences through his writing.
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